The problem of empty capsule filling machine The main reasons for the occurrence of empty capsules in the production process may include: small capsules in the capsule shell, abnormal waste removal of the capsule filling machine, failure of the particle sensor, etc. There are small capsules in the capsule shell of the filling machine, and the scavenging function of the capsule filling machine cannot be eliminated. In order to ensure that the empty capsules do not enter the next process, the polishing machine can also be used to remove the empty capsules. Abnormal filling machines with abnormal function points, improper space between the waste suction nozzle and modules, and leakage of the suction line connecting the line may lead to abnormal results, as long as confirmed before production. Sensor failure cannot timely prevent dust recording in the distribution of the measuring plate, resulting in the lack of powder in the mold hole measuring plate and the production of empty sac. D

Working station of capsule filling machine Waste capsule removal station. The function of this workstation is to discharge the poorly separated capsules from the workstation. The key here, technicians say, is to adjust the size of the negative pressure vacuum to ensure that the unseparated capsules can be fully removed without having to suck the capsules into the upper module. The vacuum capsule is too small to eliminate the waste capsule completely. Too much vacuum will absorb the cap, causing unnecessary waste and reducing the efficiency of finished products. Capsule locking station. This workstation will fill the capsule into the capsule, the capsule cap is the important step of filling the capsule. The most common problems in this station are: the coordination problem of capsule, mainly due to the poor alignment of upper and lower modules, the capsule is not on the same center line, resulting in the damage of capsule or capsule cap; Poor locking, including capsule head con

Improvement and development of capsule filling machine As is known to all, some pharmaceutical companies in the process of producing capsules, because of the fine powder, in the machine filling production product appearance defects, it is necessary to eliminate through manual screening. The technicians of the pharmaceutical company analyzed the subject, and through continuous optimization and debugging of the capsule filling equipment, the occurrence rate of product appearance defects was reduced, and the labor cost was significantly reduced. The industry says that the quality of filling agent is crucial to the capsule filling machine industry, and stricter supervision has also become the most concern of a pharmaceutical company. Therefore, the capsule filling machinery and equipment are needed to continuously improve the equipment and optimize the structure of equipment to help pharmaceutical companies produce. In addition to the quality of the equipment itself, the equipment

Operation of capsule filling machine Structurally, the top of the rotating cylinder is a large, empty capsule can; At the top end of the rotating barrel, there is an external feeding tube, and the bottom of the feeding tube is equipped with a door to control the exit of the capsule. There is an internal fork close to the rotating cylinder and an external closing lever. A measuring tube is installed in the inner layer of the tube. The measuring tube moves vertically according to the curve of the CAM groove in the tube, and the rotation of the tube is simplified. The lower flange of the drum is equipped with an upper support fixed mold corresponding to the number of feed tubes to limit the cap body to fall off when the empty capsule is opened, leaving the cap body in the mold on the upper support. Above the flange is the positioning device to complete the inverted capsule. Below is the lower support mold of the capsule body, in addition to the simple rotation motion, but also accordin

Development of capsule filling machine Capsule filling machine is a special capsule filling equipment in pharmaceutical industry. It is also an important pharmaceutical equipment such as pharmaceutical factory, health product factory and hospital preparation room. With the advent of the mechanized age and the beginning of the industrial age, capsule filling is increasingly on the road of automation, automatic capsule filling arises at the historic moment. As is known to all, China's filling capsules are not as good as foreign products in terms of production speed, production accuracy, equipment operation stability, etc., especially in the aspects of preparation machinery and packaging machinery, we are quite different. Therefore, China's pharmaceutical machinery enterprises need to constantly strengthen technical innovation to promote the development of automatic capsule filling machine. The rapid development of industrial scale production in recent years, under the steady nat

Maintenance of capsule filling machine Equipped with microcomputer programmable controller, different operation speed through touch screen panel, equipped with electronic automatic counting, can realize the positioning of the capsule, the automatic separation and locking of the capsule packing, reduce labor intensity, improve production efficiency, meet the requirements of medical and health. Within a short time at each station, it can automatically complete all kinds of operations, such as sowing, dividing, filling, waste bag removing, locking, releasing, mold cleaning, etc. Suitable for all kinds of domestic or imported capsule filling. It is the most economical and practical drug capsule filling equipment in the pharmaceutical industry. The device is a vibration motor, and the screw fixation of each component should be checked frequently. If it is loose, it should be tightened in time to avoid damage. Plexiglass components should avoid high temperature direct sunlight

Innovation of capsule filling machine NJP series automatic capsule filling machine is an improved and innovative product of semi-automatic capsule filling machine, which is widely used in hospitals, schools, pharmaceutical research institutes, large pharmaceutical laboratories and so on. This machine innovates the turntable mechanism, making the turntable stable. No matter how fast the filling speed is or how long the running time is, no powder can enter the turntable. It is convenient to assemble and disassemble the mold, reducing the labor intensity and improving the efficiency on the original basis. Accurate mold installation, good concentricity of upper and lower mold holes, no deviation, to achieve a good effect of capsule filling. NJP series automatic capsule filling machine innovates the filling mechanism. The new filling mechanism has the advantages of convenient installation, disassembly and cleaning, and effectively improves the working efficiency. It is convenient t

Filling accuracy of capsule filling machine At present, most of the domestic capsule filling machines are standard models of quantitative filling. The filling volume is determined by the thickness of the measuring plate and depends on the free density of the filling material. At the same time, the accuracy of filling quantity control is related to the influencing factors of filling structure and filling material itself. The hygroscopicity of the filling material is a factor affecting the control accuracy. When the filling powder or particle viscosity is too high and the fluidity is poor, the viscosity will produce plug powder. Usually, during the process of the mixed filling of any drug powder or particle, the humidity will be controlled below 3%. In addition, the moisture absorption capacity of the filler is related to its critical relative humidity. Generally speaking, when the purity of filling powder or particle is not high, its critical relative humidity decreases and multi-

Vacuum feeder for capsule filling machine Since the 1980s, the hard capsule filling machine has been used to produce drugs, because it involves health, safety and drug control, which is an important means, mainly through several processes: from manual stair delivery to conveyor delivery, rotary positive pressure vacuum automatic transport, and cross-layer pneumatic dead weight transport. The development of these processes shows that their loading methods have been improved with the development of times and the updating of technologies. At present, capsules produced by domestic pharmaceutical companies have been used, only a few small enterprises still use manual filling or other ways to charge, and most of them use automatic charging. Compared with normal vacuum degree, vacuum filling prescription method has the following advantages: Hopper integrated vacuum power supply, compact structure, dust-free, safe and hygienic, low noise. Simple installation, can be installed anywh

The components of the capsule filling machine The automatic capsule filling production line is generally composed of main driving system, electric control system, conveying system, feeding system and discharging part. In addition, 000#, 00#, 0#, 1#, 2#, 3#, 4# and 5# capsules can be produced by changing different types of molds. The whole machine has beautiful appearance, fine technology, simple operation and convenient use. The design integrates the filling seat and measuring plate into one, which improves the loading precision and extends the service life. Can automatically eliminate the residual capsule, the residual capsule recovery, reuse, improve the work efficiency, increase economic benefits. Vacuuming and weeding are designed inside the machine to facilitate the cleaning of the table. The filling rod nut is made of 304 stainless steel instead of plastic material to avoid nut breakage. With the development and technical progress of the capsule filling machine,