Maintenance of automatic capsule filling machine Maintenance of automatic capsule filling machine In addition to the maintenance and cleaning of semi-automatic capsule filling machine, there are several maintenance work as follows: 1. Check the oil content of the main drive reducer every 200 hours, and add oil in time if there is any shortage, and replace the lubricant every 3,000 hours or half a year (the limit is for those who reach it first); (Its lubricating oil viscosity is 460~680 industrial closed extreme pressure gear oil, the original lubricating oil is "Shell" Shell Omala 220, it is recommended to use the same grade as far as possible) 2. The fuel content of the feed reducer shall be checked every 200 hours during operation, and the oil shall be replenished in time if it is found to be insufficient, and the oil shall be replaced every 1000 hours or four months (if it reaches the limit first); (Its lubricating oil is synthetic worm and worm oil with viscosity of 55

General failure of manual capsule filling machine The general faults of the semi-automatic capsule filling machine are the lack of capsules, the low rate of finished products in the mold hole of capsules, the flying cap during the separation of capsules, the failure of normal separation of capsules, the occurrence of skin brushing, concave opening and the failure of locking in place. Reasons for capsule failure: Defective capsules block the inlet of the capsule feeding plate, the capsule switch is too large or too small, and the capsule is damaged or in an uneven position. Method of elimination: remove the capsule with capsule needle, clean it out of capsule tank, adjust the position of capsule feeding switch, change the capsule tablet, or correct the Angle evenly. The reason of low yield of the capsule into the mold hole is that the horizontal fork is too far ahead or the empress dowager adjusts the position of the horizontal fork. Elimination method: Adjust the ho

Adjust the dispensing tray and sealing ring of the capsule filling machine The clearance between dosing disk and sealing ring should be preferably 0.03~0.08 mm. With larger particles, the clearance may be adjusted wider. Too narrow clearance may increase the resistance between dosing disk and sealing ring. Should too much powder leakage or resistance occur in the operation, adjustment of the clearance shall be made. Toadjust the clearance, draw out baffle and loosen fastening screw on adjusting base, first rotate adjusting knob counterclockwise to lower sealing ring, then rotate adjusting knob clockwise to raise sealing ring. After deciding the clearance between sealing ring and dosing disk with feeler gauge, lock the fastening screw. If sealing ring is adjusted too high, just rotate the adjusting knob counterclockwise to lower sealing ring and then rotate clockwise to raise it. Adjust from high to low shall not be allowed. The knob has a scale. Whenever you rotate one degree, sealing

Adjustment of vacuum separator of capsule filling machine Whenever the machine runs by a station, vacuum separator goes upwards and downwards once. The position of vacuum separator is well regulated at factory’s delivery; no adjustment is needed in most common case. Should any adjustment is needed, rotate arbor wheel of main motor with hand crank until the vacuum separator reaches the highest position, loosen fastening nuts (left and right thread) on both sides of regulating rod under machine bench, rotate regulating rod to adjust vacuum separator height (clearance between upper surface of separator and the lower surface of lower die assembly), and then fasten the nuts. Recheck for several times until proper status is met. Place empty capsules in the capsule-feeding unit and start vacuum pump, rotate machine with hand crank to verify normal capsule splitting.

Capsule filling machine resists and adjusts residual capsules At station 6, the suction and up-and-down push rods are used to remove capsules that are not separated or have other problems. The height of the suction and putter is adjustable and should be adjusted when changing the size of the capsule. The adjustment method of suction nozzle height is: loosen and tighten the top wire to adjust the suction nozzle height up and down, and then tighten the top wire. The suction nozzle should not be too low. If the suction nozzle is too low, the capsule cap opened in the module hole will be sucked up. The way to adjust the height of the putter is: under the working platform, loosen the lock nut on the joint bearing at both ends of the putter and rotate the putter to adjust the height of the putter. Install the capsules with the body cap not separated in the upper module holes of the fifth and sixth stations, first turn the main motor shaft with the handle to make the push rod move up and

The powder filling mechanism of semi-automatic capsule filling machine The function of this mechanism is to automatically load the material into the empty capsule in the capsule mold in order, and the hopper is equipped with a stepless speed regulating motor (the meter shows the speed), which drives the propeller to force the material into the empty capsule. The lower rotary table drives the mold to rotate, and the lower rotary table also drives the stepless speed regulating motor to operate, so that the mold runs for a week under the feed nozzle, which is controlled by photoelectric counting (the counter is set for 30 times). When the filling key is pressed to start, the hopper is pushed to the mold by the cylinder. The rotary table motor and the hopper motor will start automatically when the hopper is in place. When the mold rotates once, it will stop automatically and the cylinder will return to its original position automatically. If the hopper advance and advance speed is too

Automatic capsule filling machine delivery NJP​-800, the capsule filling machine customized by the customer, was delivered yesterday afternoon. Before delivery, the quality inspector of the company carefully checked the appearance of the machine, and confirmed the detailed contents such as the configuration of machine parameters and the special requirements of the customer, which have met the factory requirements of the equipment. The appearance is visible in the following aspects: whether the mounting clearance of column and door is not standard, whether there is a lag after each CAM is installed, whether the positioning of capsule comb and upper die is accurate, whether the metering plate and aluminum frame correct the filling rod is friction-free, whether the clearance of upper and lower die is qualified, whether the pin position is accurate, etc.

Change the dosing plate and filling rod of the capsule filling machine 1. Loosen the fastening screw and lift the powder hopper with the help of spring spring; 2. Use a vacuum cleaner to remove the remaining powder in the ring; 3. Turn the main motor with the handle to make the punching rod seat disk in the highest position; 4. Loosen the cover nut and turn the knob clockwise to make the pressing plate and filling gripper rise and lift; 5. Remove the small pressing plate screw with long holes under the gripper and remove the filling rod. After replacing the filling rod, tighten the screws on the small pressing plate and wait for installation; 6. First, loosen the screws on the bar board and pull out the bar upward, unscrew the two fastening screws on both ends of the cover plate of the powder holding ring, rotate the main motor with the handle accordingly, loosen the four fastening screws that fix the powder holding ring, slowly lift the powder holding ring and the cover

Seeding mechanism of semi-automatic capsule filling machine Semi-automatic hard capsule filling machine changes the output of the machine by changing the mold (changing the number of mold holes). When the machine is running, the capsules in the capsule hopper on the seeding station will enter into two feeding plates one by one through the small capsule funnel. There is a reed switch under the seeder. When the seeder tube is driven by the sector gear, it releases a row of capsules (1, 2, 3, 4, 5: 7 in a row, 0: 6 in a row, 00: 5 in a row, 000: in a row 5), when the seeding tube rises upward, the switch will immediately close the seeding tube. The capsule that has fallen under the capsule comb is pushed forward to the turning position by the pushing capsule plate, and the capsule head is pushed downward and turned around at the same time (body downward When the capsule is pressed downward from the correction block by the vertical fork, the capsule is sucked into the mold by the air

Maintenance and cleaning of semi-automatic capsule filling machine​ 1. When the machine is in normal operation for a long time, the parts directly in contact with the powder should be cleaned regularly or according to the operation situation. When the drug type is changed or the downtime is long (generally more than three months), it must be thoroughly cleaned and detoxified. To work properly; 2. The transmission mechanism at the lower part of the machine frame panel should deal with oil pollution every 500 hours of operation, check the wear and tear, and confirm that there is no abnormal situation before adding lubricant to continue operation; 3. The filter of the vacuum system should be cleaned every 200 hours of operation; after 1500 hours of operation, the #100 vacuum pump oil must be replaced. 4. Lubrication of the machine (1) The joint bearings on the connecting rods on the lower part of the machine are filled with lubricating oil every 200 hours of operation; (over 90# oil