Problems and solutions of capsule filling machine

Problems and solutions of capsule filling machine

1. The capsule is not falling smoothly in the capsule slide, and the outer diameter of individual capsules is too large or blocked by foreign bodies

Replace qualified capsules

Remove the foreign body with a tool

The discharge capsule cannot enter the hole of the capsule plate

The opening and closing time of the capsular spring is improper, and the position of the pushing claw and the pressing claw is improper

2. Poor separation of capsule body and cap

There is a foreign body on the surface of the air separator

The bottom top rod position is improper, the upper and lower bursa plate dislocation. There is a foreign body in the hole of the capsule plate

3. The vacuum tube is not tightly sealed or the vacuum degree cannot meet the requirements

Eliminate waste capsules and remove foreign bodies

Adjust the position of the jacking rod and tighten the position of the capsule plate

Clean filter, check vacuum system, adjust gauge pressure

4. Clutch overload

Powder sticky damp caused the metering plate and sealing ring friction is too large

The filling rod is not aligned with the metering hole, resulting in too much friction

Improper clearance between metering plate and sealing ring

5. Clutch torque decreases

Adjust the viscosity and dryness of the powder

Adjust the position of filling rod and metering hole

Adjust the clearance between the metering plate and the sealing ring

Adjust clutch nut to increase torque

6. Sudden shutdown

The hopper powder is used up

Hopper outlet blocked

Electronic control component failure

Scientific and reasonable management of the use of automatic capsule filling machine can greatly increase the service life of the equipment, can save costs for the factory to improve production efficiency.