Abnormal condition of the capsule filling machine Automatic capsule filling machine is a kind of touch screen operation, variable frequency speed regulation, sensitive action, accurate measurement, novel filling structure, beautiful appearance, easy to operate, can realize automatic bag changing, sorting and capsule filling, thereby reducing labor intensity and improving production efficiency. However, there may be some anomalies in the operation: 1. The capsule and shell cannot be separated. For the capsule's own reasons, replace the appropriate capsule. The vacuum is too small. The vacuum is too small for several reasons. If it is a vacuum pump, have it repaired or replaced by a mechanic. The vacuum pump connected to the isolation chamber failed and the piping was replaced. The filter film of vacuum pump should be blocked and cleaned. Or maybe the water level is too low and we'll have to replace a bigger pipe. Of course, we have to look at the situation and find o

The use of capsule filling machine 1. Press the green button on the "power switch" and the power will start. 2. Adjust the "Strong and weak adjustment button" and rotate clockwise. At the moment, the processing plate, which holds the "vibratory struts" together, begins to vibrate, and the touch of the hand on the processing plate is adjusted to feel the specific intensity of the oscillation. 3. Package the capsules in powder form. The capsules are put into "powder cartridges", each containing about 300 particles. Place the capsule LIDS into the "finished capsule LIDS," each containing about 300 capsules. It is made of plexiglass with a large round funnel on the glass and a small funnel hole at the bottom, the diameter of which is the same as that of the capsule. 4.After about 30 seconds, after filling the capsule and closing the lid, land in a round hole and open and open again. If someone opens the bottom, lift the capsule by gently pressing on the lid. 5. Horizontal

Cleaning of the capsule filling machine The automatic capsule filling machine is used for packaging of capsules in various countries or imported, and it is an economical and practical packaging equipment in the pharmaceutical industry. Purification frequency: after each continuous production cycle; purification before and after production; cleaning must be done when changing varieties, specifications and batch numbers; after maintenance, the equipment must be thoroughly cleaned and disinfected. Cleaning supplies: non-snaking cloth, vacuum cleaner, brush, dishwasher, etc. Detergents and disinfectants: drinking water, purified water, 75% alcohol. Purification method: the sequence of disassembly, cleaning, zero first and then complete: 1) Purification at the production stage; 2) Remove the powder hopper, punch, and metering plate for washing, disinfect with a rag, and soak in 75% ethanol; 3) Some equipment directly related to medicines are dried with clean water and 75% ethanol; 4)

Common problems of capsule filling machine Capsule filling machines usually adopt intermittent automatic rotary motion. This is a turntable in the center of the workbench. There are 8 stops per rotation. The turntable transfers the capsule to different positions around the turntable, and each position stays for a period of time. Loading and unloading, sorting, filling, unloading, locking, unloading, and unloading are performed automatically at the same time. Some common problems and solutions in the application of capsule filling machine are summarized as follows. 1. The vibration is not ideal, please adjust the voltage. 2. The rope is loose and the screws are tightened. 3. Place the watertight enclosure on the workbench, lifting and lowering holes, and adjust the height of the deflection plate and the guide rail. 4. If the capsule is upside down (more than 3%), the vibrator is not adjusted correctly, the voltage is not adjusted correctly, and the capsule size does not meet the

Operation mode of capsule filling machine The powder delay time in automatic operation mode is used to control the paper feed motor. Generally, the powder delay time is about 5-10 seconds based on different powder fluidity. For example, when you set 5 seconds, when the sensor cannot detect powder, the machine will automatically stop after running for 5 seconds. And the horizontal position of the sensor is movable. "Capsule delay" is used to detect capsules in the capsule hopper. When the sensor cannot detect the capsules in the capsule hopper, the machine will automatically stop after the set time. Same as the powder delay function. Normally, the capsule delay time is about 20-40 seconds. , Depending on the speed of your machine. The paper feed delay time is used to set the paper feed time after the powder sensor cannot detect the powder. Generally, NJP-200/400C models set the paper feed delay time to 6 seconds. The NJP-800C model sets the time to 12 seconds. The NJP-1200C model set

Overview of high speed capsule filling machine Njp-c series automatic capsule filling machine adopts PLC programming, stepless frequency conversion speed regulation, man-machine interface operation, touch screen display. It can automatically alarm display for running fault or missing material, automatically stop the machine, and automatically eliminate alarm after troubleshooting. The machine also has password input, teaching Settings, print data, reset and other functions. All the key parts of the machine, such as transmission shaft, CAM, bearing, etc., are imported materials. The equipment is of reliable quality and is the ideal equipment for filling capsule drugs, and fully meets the requirements of GMP. The machine features are as follows: 1. Small volume, low energy consumption, quick mold replacement, easy operation, easy cleaning; Using Ferguson drive, small vibration, high speed operation noise is lower than 75dB, the dose difference is controlled within 3-5%, the capsule pr

Operation steps of semi-automatic capsule filling machine After the machine installed the mold and adjusted well. Here is the operating step. 1. Turn on the machine. 2. Press “Vacuum Pump” button, the vacuum pump turned on. 3. Press the “Capsule Loading” button, the machine load the empty capsules into the disc automatically, when it was full filled, the rotating stopped automatically. 4. Keeping the vacuum pump turned on, rotating the filled capsule disc twice or three times, make sure the capsules were separated by the vacuum. 5. Turn off the vacuum, separated the capsule disc to capsule cap disc and body disc, then put the body disc on the powder filling station, press “Powder Filling” button, the machine will fill the powder into capsule body automatically. 6. When full filled with powder, close the capsule cap and body disc, then put the on capsule locking station, make sure the pin stick in the right mold hole, then use the foot stepping on the locking switch, the pin

Introduction of the new capsule filling machine GL series automatic capsule filling machine is a new product specially improved by our company based on market experience. The whole machine adopts arc design, smooth streamline, and elegant appearance. The equipment adopts PLC programming and touch screen display. It can automatically alarm and display for operation failure or lack of material, and automatically stop. After the failure is removed, the alarm can be automatically eliminated. The machine also has functions such as password input, parameter setting, printing data, and resetting. All main key parts of the machine such as drive shafts, cams and bearings are made of imported materials, which are reliable equipment favored by foreign customers. Machine features: 1. The equipment adopts internal cam transmission to reduce the center of gravity of the equipment, and the high-speed operation is stable. Ferguson transmission is adopted, with low vibration, high-speed operation

Installation and wire connection of semi-automatic capsule filling machine 1. Ground requirements The rack should be installed on the ground with a sufficient rated level. If it is installed on the floor upstairs, ensure that the support is not less than 1000 kg/m, with a rubber cushion at the bottom, and the level is the same as the level of the machine table of the ordinary school. 2. Vacuum oil Any vacuum pump sent at random is not lubricated, and the oil-free vacuum pump may run for a short time (less than 10 minutes). Before production, be sure to raise one liter of #100 special vacuum pump oil. After 1500 hours of use, the vacuum pump oil should be replaced, otherwise the damage will not be free of warranty. 3. Air demand Vacuum: The vacuum pump is connected to the vacuum cylinder, the inner diameter is 25mm, the wire end of the hose is connected to the vacuum cylinder, and the other side is connected to the vacuum nozzle of the machine. Air compressor: Turn on the air

Recovery of powder from the capsule filling machine The machine adopts double pipeline device for dust absorption and powder recovery. One of the pipelines of the device is used for cleaning mold holes, absorbing residual capsules of the cap body not separated and cleaning the table surface. The other pipeline is dedicated to the recovery of the filling part of the powder, and is also equipped with a powder recovery device in the air flow adsorption pipeline. The collector consists of a body, a powder recovery filter and a powder bucket. The pipeline can effectively and directly recover the lost materials in the filling part. During the filling process of the filling machine, the materials lost in the filling part enter into the powder collector through the special powder recovery pipeline due to the suction of the dust collector. Under the action of the powder recovery filter cartridge, 85-95% of the powder is deposited in the powder holding barrel. And the gas through the body ca